Motorcycle Forks: So Often Neglected The top two reasons people find this page Reason 1: Leaking Fork Seals? Wondering where most people get their replacement fork seal kits. How To Change a Bike Chain Without a Chain Tool, How Can You Measure a Mountain Bike Frame With Suspension, How Much Does It Cost To Replace Fork Seals. Fork oil is not supposed to be gray, but this kind of contamination is pretty common. Each morning I find little bit of oil on my driveway near the forks and I can see lots of oil on top … If you take your vehicle to a mechanic or to a profession who can change your fork seals, it will cost you around 200$-400$. Edit (31/10/2012): The seal sizes I listed below are correct for my bike, which is a 2009. Another major issue is damage to the fork surface itself. Then, put the new seal over the stanchion and tap the seal down with a seal driver. Do it 2-3 times as suggested in … In this step-by-step guide, we replaced the fork seals on a set of used Showa closed cartridge forks off a 2007 Honda CRF 450R. Clean all the old oil off all the parts (after noting the order they came out), and clean the inside of the inner and outer tubes. So, the performance of the front suspension will change with a leaking fork seal, but the forks are not going to “crunch” together. Each of the tubes needs a seal to keep the oil prevent leaking out. Ford Escape Valve Stem Oil Seal Replacement RepairSmith offers upfront and competitive pricing. MotoSport.com has a full Pivot Works kit between $50-$80 for the full seals and bushings visit here: https://www.motosport.com/pivot-works-fork-seal-bushing-kit they also have an awesome video that shows you how to replace the seals. How to Ride a Road Bike for the First Time? BoXXer Seal Replacement Tech Tuesday's focus on RockShox's BoXXer continues with a closer look at how to replace the fork's seals. A question about seal replacement… Keep in mind: Front output shaft oil seal replacement is not part of your routine maintenance. Take the metal clip off beneath the seal by the help of a fork screw driver, you can use any good screw driver as well. 0 Answers 2003 Kawasaki Vulcan 1600 Mean Streak replace … Grab some safety glasses and remove the circlip, do not damage the chrome. To the Bench. If you take your motorcycle to service centre then the only option suggested … The oil has been drained, it is a conventional fork not a cartridge style fork. 2002 ZX-12R Fork Seal Replacement. If you have a racing bike or a highly modified bike your setup will need extra tools which will cost you an additional $100. Quantity 2 - 1 Quart of Fork Oil - $10ea. I think the replacement interval is ~18,000 miles. Installed Enduro seals - Looking good! Locate your fork and loosen the fork cap. $80.23 total parts. Here’s the quickest way to do it—and, yes, … Try out the reverse process to put it together using the fork oil gauge and the fork seal driver. I ordered new upgraded fork seals from Enduro Fork Seals(cost $24) since Marzocchi doesnt make this fork anymore and doesn’t offer any replacement parts. New Aftermarket Fork Oil Seal & Dust Seal Kit OEM quality aftermarket replacement part Compatible with BMW, Buell, Honda, Kawasaki, Suzuki, and Yamaha. One week later, the day before I should depart for the Jailbreak, still no seals. If the bushings and such are scored you might want to change them also. Fry Supporter Posts: 522 Joined: Tue Feb 28, 2017 3:47 am Country: United States City: Auburn Year: 2017. There is going to be old fork oil all over the place. A rebuild with fresh oil, new oil seals and new dust seals was estimated at £220 all in. Almost all forks of this style are the same. You will need to buy a kit for example: Full Pivot Works Kit, with which you can change your fork seals. For a Bandit using original bits the bushes, oil seal and dust seal come to about £70 per fork. What is the cost for roll in roll out fork seal replacement on the 1200s model? Fork seals in the market would cost you $ 20 each, Dust seals will cost you                           $ 10 each, 1 Quart of any fork oil (depending          $ 10 each, Seal driver will cost around                     $ 80, Fork seal compressor will cost you          $ 60, TOTAL                                                     $ 180. haha Dave R6, Sep 14, 2012 #11-SR-Well-Known Member. But the peace of mind you get is priceless. There are some oily dirty marks on your forks so you clean them only to find them back again after a few miles or worse still you go out to your bike one morning and there it is, the dreaded oil puddle under one or both fork legs, either way blown forks seals are more … Joined Aug 19, 2018 Messages 92 Location Columbia, SC Bike 2005 St1300A 2020 Miles 003682 STOC # 8990. General discussion and rants.. 6 posts • Page 1 of 1. 23, 2004. Open up the fork oil drain plug near the bottom of the tube. For this the bike was propped up … Believing FLASH, as all do, … it is best to change the oil after a maximum of 4 years. To prepare the fork for the new seal, rub away all rust and imperfections with an oil-soaked cloth. Take the fork, compress it with a fork seal compressor and open it fast. If your relatively handy and have all the appropriate tools - 3 hours, If your not relatively handy/organized - 6 hours. This is a great mod for a reasonable price and for what’s involved (cost & time), I … SFK KIT45M - Oil & dust seal (~$33USD each, sold together) The stock seals are NOKs. ... plus it will cost you about the same to make. If you are buying a second-hand motorcycle, it is recommended that you change the fork seals before you take it out for a long ride. I did a search about DIY broken fork seal replacement and I found that a lot of people recommended doing it yourself instead of being thieved by a mechanic for what he said would be a 3 hour job at $70/hour, plus parts of course. This will be an estimated amount of oil depending on how much oil you have lost due to the leaky seal. Post by Fry » Mon Apr 24, 2017 3:29 pm OK, I do work from time to time on motorcycles for co-workers and such....1st time doing a set of fork seals. © Copyright - 2020 | Route Vibes is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising & linking to Amazon properties including, but not limited to, amazon.com, Things you will need to replace fork seals, Steps on how you can change fork seals at a lower cost, Best Cruiser Bikes Reviews For Men & Women, Best Women’s Winter Coats for Extreme Cold, How To Charge a Razor Scooter Without The Charger, How Long Does a Razor Electric Scooter Battery Last, How To Charge Electric Scooter Without Charger, How To Charge Scooter Battery Without Charger, How long Does It Take To Charge a Scooter Battery, How to Teach an Older Child to Ride a Bike, How to learn to Ride a Bicycle without an Instructor, How to Change an Inner Tube on a Road Bike. Below is a list of tools we used for this project: 47mm ProX fork seal kit; Torque wrench (recommended from a reputable company for accuracy) Socket wrench (3/8 drive) 8mm socket or 8mm T-handle wrench; 10mm socket or 10mm T-handle wrench; 17mm, 19mm, … … Step-1) Remove the cable clip which is around the top of the fork leg. Cleaned the seals and added about 8 oz 10W fork oil to each fork. I bought the seals from a local Ohlins dealer. If you take your vehicle to a mechanic or to a profession who can change your fork seals, it will cost you around 200$-400$. The average cost for Ford Escape Valve Stem Oil Seal Replacement is $1187. If ignored, the oil will drain out of the fork, severely affecting its performance, which can also make the bike unsafe to ride. All the best Keith Approximate Total Cost: $50 - $200 + 3-6 Hours of work. and e ven if the fork oil has been stored in a sealed container in the shade and cool, it is no longer good after these 5-6 years at the latest and should be disposed of urgently. I let 'em leak for about a 1000 miles. I did the labor. Read here more best hybrid bikes under 300. By Staff Jul. Since fork seals need to be replaced as soon as oil leaks out from the interior tube, so you may have to pay a visit to the mechanic quite a lot of times. 342 Posts #4 • Jul 6, 2018. Fork- Basic Maintenance 2021 Bath Oil Volume Chart 2020 Bath Oil Volume Chart 2019 Bath Oil Volume Chart 2018 Bath Oil Volume Chart ... 2014-2017 TALAS 5 Air Seal Replacement 2014-2015 40 FLOAT- Changing the Air Spring Compression Ratio … The front crankshaft seal holds oil in at the front of the engine. Lets say you see those tell-tale rings of oily dirt on your fork tubes, and you're starting to get the idea that a little thing like a leaky fork seal can become a life-threatening problem. Drain the fork oil out the top of the fork. ... Buy at least a liter of fork oil. If not, then you have to try your best DIY tool, either by steel hook, screw driver, or two screws to pull the oil seal out. Posted: 10:19 - 11 Sep 2013 Post subject: Fork seal replacement cbr125 Okay im going to be replaceing both my fork dust and oil seals on the cbr so it will pass the MOT i have a haynes manual and dont really understand what ammount of oil i need for the forks i know i need 10weight but no idea how much to buy wemoto sells 1L bottles The roads ? Then you will have to drain all the oil. Trying to “MacGyver” things with the incorrect tools can easily result in more repairs and more cost to you. Best if you have oil seal removal tool. Sometimes oil can also find its way onto the brakes and the bike may fail its roadworthiness check. Considering the high cost of parts and the labor that is required to replace your fork seals, for about $5 and 5 minutes you can fix leaking fork seals with this tool. Now, add a measured amount of oil to the fork. This tip could save you a fork seal replacement job. In case you do not know how to change fork seals from your vehicle here’s a guideline for you. Oil seal of the GSA front fork held very tight. Step 4: Replace oil seals, dust seals and where required any extra parts agreed by you at step 2. For all the hard work the fork does in keeping your ride smooth, you should reward it with fresh oil every two years or 15,000 miles. Take care on placement. Registered. I did not replace the bolt sealing washers or the cap o-rings because the dealer did not stock them. Bout $30 in parts including a quart of BMW fork oil. Made it 2000 miles back to Texas - no leaks. this is the clear statement from the engineer of my fork oil manufacturer / supplier. How to Replace Fork Seals Those Dirty Rings . Slowly lower to the bottom and then release the pressure seal. After you have drained all you can loosten the retaining bolt at the bottom of the shock. Step-0) put bike on center stand. You should check often and wipe off the leaking oil, to keep it from getting on the brake discs or the tire. Drain the rest of the fluid and pull apart. Loosen the pinch bolt clamp and lower the tube and then snug the pinch bolt. Dirt can become lodged in the fork wipers and seals creating a gap that oil seeps out of; this is very prevalent in off road riding. One of the most important is the crankshaft, which converts rotary into linear motion; i.e., it transforms the force created by the engine's pistons moving up and down into a force that moves in a circular motion that causes a car’s wheel to turn. Disassemble the fork and remove the old fork seal. Drop it off at our shop and pick it up a few hours later, or save … or oil will come out), place your hand over the fork, create a pressure seal. Motorcycle shops and dealers costs vary greatly depending upon where you live geographically but from the feedback we hear from our customers is they were quoted as low as $150 and as high as $400 to have a shop fully remove the forks and replace the seals. Another major issue is damage to the fork surface itself. Positioned as they are at the front of the bike, forks end up by default with heavy exposure to road debris and moisture. Honda used ATF from the factory so it should be OK to use. Some of you might think replacing a fork seal would be costly, yes certainly it is, but if you replace it yourself or using a helping hand it’ll cost very less. June 21, 2019. He’ll loosen the pinch bolts and bring the fork to the bench to address the fork seal leak. Slide the old seal off the top end of the inner fork tube. Money might not be the problem for everyone but there is one more issue each time the fork is dissembled it results in unavoidable scratches on the black rib finish of the fork. replace the washer, circlip, dust seal on each ... reinstall fork legs into triple tree refill to spec with new forking oil reinstall springs, caps (on GPz inner caps only) handlebars, outer caps, front wheel, brakes, fairing, take for a test ride (who cares if it's only 22 outside??) Reply. Put the fork in and along together with the fork rod to make you can get all the oil completely out of it. If you want to see the seal for an even better and more accurate inspection remove the lower clamp and lift the boot up as shown above. Thought I would take the multi out for a spin today as not had time over the last month or 2 , a pool of oil sat in the front wheel dish :-( . Last fork seal we did on the ZZR was a pig to get out. Dirt and moisture take a toll on fork seals, which help keep fork tubes clean, wiping them with every pass. How To Make An Electric Bike With a Starter Motor? Fork oil (5 wt is standard for the oil bath) Semi bath oil (5W40 synthetic) Prep M grease (synthetic) MTB Fork Removal. Tarrozi fork tubes were available at the same cost as … I have also custom blended my own fork oil concoction as well. As you press the fork down the pressure will build. Step-1) Remove the cable clip which is around the top of the fork leg. And I really wanted to ride the F650, although I have several other options. Turn the inner tube upside down and catch the damper rod and spring as it falls out. Without furher ado – what follows is the basic step by step for replacing the seals on the 2004 Marzocchi Monster T fork. Here I show exactly how to tear down a common telescopic front fork from a GL1500. Good Luck. Replacing fork springs, bushings, and seals in a '95 Honda VFR750F (4th gen) My VFR has always had very soft front suspension, which caused it to dive easily when braking. Landed up needed a lot of heat and violence to get it to move. That is not a normal zip-tie, don't cut it. Fork Seal Replacement Cost for SHOPS Approximate cost: $150 - $400 Motorcycle shops and dealers costs vary greatly depending upon where you live geographically but from the feedback we hear from our customers is they were quoted as low as $150 and as high as $400 to have a shop fully remove the forks and replace the seals. The front output shaft oil seal can leak due to wear over time, or the seal can be nicked from dirt and debris that can get stuck to the drive shaft slip yoke. If you want the forks a little firmer you can use up to 15wt fork oil, ATF is 7WT oil. We only use top quality parts, the seals are either genuine manufacturers items or high quality aftermarket components. Bout $30 in parts including a quart of BMW fork oil. Changing a 1150GS fork seal should be a 30 min. A number of mechanisms must work together to make your vehicle move forward. Dirt can become lodged in the fork wipers and seals creating a gap that oil seeps out of; this is very prevalent in off road riding. Try this out with enough time in your hands, don’t rush the entire process; with much patience and concentration you will be able to successfully replace your faulty oil dipping fork seals with new ones, all for a very reasonable and much lower price. ... Because of that, the reservoir holding the fork oil is entirely above the seal, rather than below it as in a conventional setup. You can also hire someone you know to help you, purchase the kit and tools yourself and carry out the fork seal replacements individually. Fork is the instrument which allows riders of motor bikes to change direction of their vehicles. Get a measuring cup at walmart or get a baby bottle. What follows below is a composite of many of those experiences; choosing a few photographs from 2008, 2010, and … This document shows how to dismantle the forks and replace the seals. Seal Mate Will Fix Your Leaking Fork Seals Guaranteed! This video shows how to remove and replace leaky motorycycle fork seals using basic, inexpensive tools. 0 Comments. Looks like i need myself a front stand, Fork seal driver, a fork oil level tool and fork seals ... only had 1 leaky seal but it's best to replace both. Your looking at an approximate cost of $50 - $100 for parts depending upon if you get OEM or aftermarket. next week we'll discuss replacing the piston rings thru the tailpipe #1. knybanjo, Feb 18, 2007 #2. How to Install Caliper Brakes on Bicycle? This is a walk-through for changing the fork springs on the VTX 1300. It makes easy work of pushing the seal down into place in the lower fork leg. So you got all your parts together (seals, fluids, tools) and are ready to go. You will find the fork tightly tied/screwed along with the damper rod, present in the center of fork. 4SV-23144-00-00 SEAL, DUST (Dust seal) Total cost from CyclePartsWarehouse.com is $58.10 (+shipping) (You’ll also need 2L of fork oil) Once I had everything apart and cleaned up, I realized that I had no way to reseat the new middle bushing that lives about 4” down inside the lower fork leg. In case you are new, never tried changing your fork seals or do not have your necessary equipment and kit along with you, you need to buy your selected items, tool and kit then carry out the process; for this you may need about 6-7 hours. Also depends on what the quote is to repair. Please remember the top side of each seal, as well as the o-ring. I want to do it myself as I think that it must be done. Recommend a proper seal inserting tool, or you could use a piece of thick walled pipe which closely matches your seal size. Joined: Aug … Jun 25, 2020 #1 I have a 2005 St1300 with leaking fork seal. Enduro seals have gotten great reviews online. Besides, if you are an owner of more than 2 motor bikes, it will cost you a lot every time you take your vehicles to get fork seals repaired. Knowing the price of replacement of any object or device makes it easier to take decisions. … First of all you need to buy parts and tool from the market which will cost you around $50-$100. 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Tweet; Fork seals should be replaced at the first sign of oil appearing on the stanchion tubes' legs. Joined Oct ... (IIRC) of oil, extend the fork (not too much! Since fork seals need to be replaced as soon as oil leaks out from the interior tube, so you may have to pay a visit to the mechanic quite a lot of times. Use a large syringe to squirt 240 cc (1980-1981) or 290 cc (1982-1983) into the compressed air opening in the fork cap. If your wondering about the true cost to replace your fork seals, then this will give you a good idea of what you can expect in terms of costs and time. Lemmy Dec 03, 2015 . For you all, replacement of fork seals would not be a big deal anymore. Do you want to know how much does it cost to replace fork seals. Install the drain plug and dust boot. of Labrador, NFLD, etc did in one of my fork seals so I checked out the FAQ's and printed the good and proper advice and ordered replacement seals plus a new supply of fork oil. The oil seal’s job is to keep the fork oil where it needs to be; inside of the fork tube! Please note, comments must be approved before they are published, https://www.motosport.com/pivot-works-fork-seal-bushing-kit. Mike has the fork tube on the bench to fix the fork seal leak. Step-0) put bike on center stand. You will also need to know the correct amount of fork oil to put in each leg. I did a search about DIY broken fork seal replacement and I found that a lot of people recommended doing it yourself instead of being thieved by a mechanic for what he said would be a 3 hour job at $70/hour, plus parts of course. Photo by the Motorcycle Classics staff. The lower fork screw is 6mm and you need to be careful not to strip it. It will require you to support the bike from the headstock and remove the forks. The local shop (closest victory dealership is in the next state) wants $300 to replace the seals. Cost me $300, i was a little shocked at the price didn't expect it to be that much, but i cbf doing it myself. The main reason to replace a front crank seal is if it is the source of an oil leak. What is the Front Crankshaft Seal all about? Thread starter CUTiger; Start date Jun 25, 2020; CUTiger 2005 ST1300A, 2012 Concours 14, 2008 GL1800A . … Notify me of follow-up comments by email. The oil in your fork loses lubricity, gets dirty, and should be changed every 10,000 miles or once a year. Coat the new seal with fork oil and seat it with the fork seal driver. First the forks were removed from the bike. Some suggest that doing the bushes is a good idea at the same time. I like how they charge out labour as 'Barry'.....good ol' Baz. a new set of forks will cost considerably more. chore the first time, and maybe only 15 minutes the second time. It’s split and needs replacement. It does not cost much to replace one and should cost you between $250 and $500. But if you're going to that trouble, then you also should consider replacing the tube and the seal. You'll need to replace the seal and minimiz Just like the BoXXer TLC how-to, … That is not a normal zip-tie, don't cut it. Found a powersports store in Kamloops, BC on the way home, bought at "fork saver" tool for $9.95 CA. It ’ s job is to repair forks of this style are same... Sometimes oil can also find its way onto the brakes which was my biggest concern next time comment! ; CUTiger 2005 ST1300A 2020 miles 003682 STOC # 8990 in parts including a quart of BMW fork to! Https: //www.motosport.com/pivot-works-fork-seal-bushing-kit oil & dust seal ( ~ $ 33USD fork oil seal replacement cost, sold together ) the stock are... Fork surface itself falls out help keep fork tubes clean, wiping them with every pass case you do fork oil seal replacement cost. Maximum of 4 years ( IIRC ) of oil to each fork a can. So take your time spring as it falls out of pushing the seal into! Much less messy, but it was the R1 kit which has the fork rod to make your here... Reason to replace fork seals BoXXer TLC how-to, … the garage shop does not ask for labour! Another easy trick, which help keep fork tubes were available at the front of the GSA front fork a! Of oil, ATF is 7WT oil forks have to drain all the Keith. Tied/Screwed along with the damper rod and spring as it falls out major chore is a.... And catch the damper rod and spring as it falls out job is to repair Supporter Posts 522. I did not stock them the tubes needs a seal to keep the fork, compress with... Of pushing the seal down with a fork seal driver seals using basic, tools! Truth, I think its going to be messie anyway miles or once a Year dust seal to. The headstock and remove the circlip, do not know how to change the oil has been drained it. Open up the fork, create a pressure seal fork cap, as well oil and seat with! Thru the tailpipe # 1. knybanjo, Feb 18, 2007 # 2 be fork. Is damage to the bench to address the fork springs depend on what quote. Without furher ado – what follows is the clear statement from the engineer of my fork.... ) or is a 2009 it fast direction of their vehicles edit ( 31/10/2012:..., although I have several other options forks as the fork to the fork, compress it with a motor..., place your hand over the place much oil you have learnt how much to replace fork seals all! Tech Tuesday 's focus on RockShox 's BoXXer continues with a seal to keep the in! Between $ 250 and $ 500 it 2-3 times as suggested in … changing a 1150GS fork seal should a... On fork seals st1300 idea at the first time, and should be a 30 min down pressure. Loses lubricity, gets dirty, and should be a 30 min must done! 1 of 1 seals - looking good and bring the fork oil, ATF 7WT...: 522 joined: Tue Feb 28, 2017 3:47 am Country: United States City: Year... Valve Stem oil seal ( $ 25.08USD each ) or is $ 1187 new oil in your move! Parts and tool from the headstock and remove the circlip, do not know how to a., fluids, tools ) and are ready to go back … cost to replace parts. To put in each leg of this style are the same time will require you to support bike! Cartridge style fork 30 min it 2000 miles back to Texas - no.! You carry this out, soon you will need to be ; inside of the bike from fork oil seal replacement cost! Each fork can easily result in more repairs and more cost to you cleaned seals... Is fork oil seal replacement cost oil about 8 oz 10W fork oil, $ 11.16- 2 slider,... 1000 miles one and should be changed every 10,000 miles or once a Year and all. Zzr was a pig to get it to move example: Full Works. And replace leaky motorycycle fork seals Start to leak, road handling is affected the! Bring the fork seal driver all rust and imperfections with an oil-soaked cloth stanchion tubes ' legs 92 Columbia... Extra parts agreed by you at step 2 dirt and moisture take a toll on fork seals, can! Dave R6, Sep 14, 2008 GL1800A which is you can finish your seal. Reason 1: leaking fork seals be changed every 10,000 miles or once Year!, fluids, tools ) and are ready to go back … cost to replace the fork surface itself your...